Basic Info.
Usage
Ceramics, Glass, Fire Brick, Red Brick, Jadestone, Cement Brick, Concrete Curb, Granite, Marble
Application
Machinery & Hardware, Construction, Stone Industry
Cutting Ability
High Speed
Certification
CCC, ISO, CE
Intensifier
USA/Accustream
Max Water Discharge
3.8L/Min
Max Orifice Diameter
0.33mm
Max Oil Pump Discharge
106L/Min
Working Pressure
370-380MPa
Transport Package
Softpackage or Wooden Case
Product Description
intensifier pump | | | HEAD42037Z | | |
420Mpa intensifr pump data | Main technical data |
Intensifier brand | from American |
Reversing way | Electrical shift |
the range of pressure | is 50-420MPa |
Max discharge of oil pump | 106L/min |
Max water discharge | 3.8L/min |
Max orifice diameter | 0.33mm |
Main motor power | 37KW(50Hp) |
Power supply | 380V/50HZ |
CNC System | Main characters |
CNC controller system data | Controller | CNC control |
Size of LED | 19 Inch LCD |
File type | DXF file |
Computer | industrial professional computer |
Operating system | Windows XP |
Advantage of cutting software | autosave and transfer common cutting parameter |
Controller displace | controller can be fit to suitable place at will. |
Cutting table(Cantilever type) HEAD1020BB,HEAD1525BB,HEAD1530BB |
Cutting table(Gantry type) HEAD2030BB,HEAD2040BB.HEAD2030BBHEAD3060BB |
HEAD1020BB | HEAD1525BB | HEAD1530BB | HEAD1540BB | etc |
HEAD2030BA | HEAD2040BA | HEAD2060BA | HEAD3060BA | etc |
Processing scope |
1000mm×2000mm | 1500mm×2500mm | 1500mm×3000mm | 2000mm×4000mm | 2000mm×6000mm |
Main characters |
X beam material | one-off extrusion forming aluminum alloy |
Drive system | Z-axis auto control, has 3-axis linkage control and auto tool setting function. |
ball screw and linear guide | ABBA from TAIWAN |
Platform structure | separated structure |
Drive system | Servo drive |
Main technical data |
Z-axis journey | 150mm |
Control accuracy | ±0.01mm |
Cutting accuracy | ±0.1-0.2mm |
Max thickness | according to the material. |
Intensifer pump: Detailed description
1.
Intensifier is the power source of the whole set of waterjet cutting machine. The pressure strength, the pressure stability, the continuous operating pressure and the life and reliability of high pressure parts will directly affect the cutting efficiency, cutting surface quality, precision and the total cost.
2.
Intensifier are imported from American company with advanced & reasonable structure and high stability. Integrated heat exchanger, high heat exchange ratio and good effect, control the temperature of the hydraulic oil within the limit.
3.
Two-stage water filter(5um,1um,0.45um)minimizes the damage of impurities to high pressure seals, nozzles and other parts.
Two step-up water supply to make sure the pressure, automatic alarm and protection function when water is inadequate avoid the damage to the machine and the working performance because of lack of water pressure.
3. Multiple filter for outlet oil and return oil, pollution alarm, oil cooling and oil temperature alarming ensure the continuous operation.
4. Flexible connection between the main motor and pump eliminates eccentricity and absorbs vibration to ensure its long-term reliable operation.
4.
Large capacity accumulator, assuring the system pressure much more stable, cutting efficiency much higher.
6.
Over pressure and under-voltage automatic shutdown protection function.
In order to reduce energy consumption because of voltage spikes, we install a star - delta starter for this intensifier, so that the power system will not subject to unnecessary high loads.
Touch screen display all parameter, show working condition and the breakdown of the machine. So it betters technicians' work.
Hydraulic system adapts automatic adjusting pump , effectively lower the temperature of the system and improve the stability of the whole hydraulic system, reduce the energy loss.
Cutting table
1.
Pretty outline, rational structure, good rigidity & stability, well-distributed stress, smooth, accurate and safe operating.
2.
Separate body between cutting table and load-bearing platform prevents interfering cutting accuracy from long-term stress variation to load-bearing platform. Meanwhile, separated body between CNC controlling parts and cutting platform of supporting parts prevents interfering cutting accuracy which caused by water surge.
3.
X beam of cutting table applies the one-off extrusion forming aluminum alloy, light weight, strong steel, not deformed, is the most advanced technology in waterjet cutting machine.
4. Cancelling dustproof cloth on X, Y, Z axis and hiding Y axis towline greatly improve the machine life and save the maintenance cost. Adapting the most popular design, high-quality towline and dedicated cable are more durable and higher reliability.
5. Motor and ball screw are directly connected by flexible coupling. It can absorb vibration energy reversible and with higher drive accuracy compared with other torsional rigid coupling.
6.
Using high-quality international brand ball screw, linear guide transmission structure to ensure the moving speed and accuracy of the cutting head. Adapting turn nut structure when travelling more than 3 meters, which makes long distance transmission become more reliable. This is the dual protection function of overtravel limit and soft limit.
7.
The cutting head is with casting structure and concrete structure. The metal parts have been specially processed to eliminate traces of deformation and to maintain long-term mechanical precision.
CNC conroller
1.
Industrial control computer: high reliability, convenient man-machine dialogue, real-time control of the cutting process; meanwhile, can realize the networking functions, operators and designers can transfer file and share file easily.
2.
CNC control, apply 19 inch LCD. facilitate operators to observe and reduce visual fatigue.
Appropriate height of operating desk, reasonable display angle, and 180-degree horizontal rotation for easy operation and viewing
3.
Replace the relay with PLC, with a computer communications, flexible control
4.
Professional waterjet cutting software, easy to operate , easy to learn, and practical.
5.
Adapt industry wireless handle ,make the tool setting easy ,exact
Cutting Sample
To ensure high quality machine, our engineers will check every machine quality before delivery. Engineer is responsible for his checking machine quality. ONE MACHINE FOR ONE ENGINNER
ONE: UHP pump testing:
1.every intensifier pump will be tested by our engineers including ultra high pressure stable, continuous pressure time etc.
2. Servo motor data adjustment to ensure machine to operate perfectly in our customer factory.
TWO: Cutting table accuracy testing:
1. every detail including loadbearing table,liner guide accuracy etc will be checked by our engineers.
2. We introduced laser interferometer to ensure cutting table high accuracy.
Every machine will be strictly tested by our works and engineers before delivery.
Company Information
Service:
Overseas service is avaiable. Our engineers will help you install and commision in your factory.
7 days per week, 24 hours per day, We are all here for you.
Technical Training:
1. UHP Intensifier principle
2. Introduction of every parts
3. Wear parts replacement
4. Elimination of normal troubles
5. Table maintenance
6. On-off valve, cutting head and abrasive controller maintenance.
7. Drawing designing and programming
8. Software operating, parameters setting and saving
9. Equipment operating.
Certificate:
We got CE and ISO certificate.
We can supply best machine quality and best service for you.
FAQ
WHY CHOOSE US?
1. High quality
The components we use is from high level suppliers, which can guarantee the stable working and long life use time.
The no troubleshorting working time can be over 1000 hours
Can guarantee the cutting accuracy
2. Easy operation
Professional water cutting machine software, no need G code program, you only need to know the use of AUTOCAD
3. New function development
We work to develop new products to update the function of machine, for short time, we reserch the loading system, height tracking system, wireless handle, four-axis cutting head.
4. Favorable spare parts price and supply on time.
When your machine need spare parts to work, we will act quickly, and guarantte the machine work continuously.
5. After sale service
Professional service team and 24 hours online to solve your problems, give quick and professional guide
Package:
waterjet cutting machine will be packed by Soft package or wooden case in 20 feet container by FCL
Address:
Gate 1, No. 110-3, Yuhong District, Hongrun Road, Liaoning, Shengyang
Business Type:
Manufacturer/Factory, Trading Company
Business Range:
Industrial Equipment & Components, Manufacturing & Processing Machinery, Service
Management System Certification:
ISO 9001
Company Introduction:
Shenyang Head Science Technology Co. Is specialized in designing, researching and developing, manufacturing Ultra High Pressure (UHP) Waterjet Cutting Systems and relative parts. With more than ten years development, We have more than 20 series of self-developed designs and molds, and achieve several patents on waterjet cutting machine (201020578425.8-Circular UHP Intensifier for Waterjet Cutters or Water Cleaners, and 201120115666.3-Gradient Compensation Cutting Unit for CNC UHP Waterjet Cutters). Now we become a top-ranking enterprises and Our" HEAD" brand waterjet cutting machines have been recognized internationally.
We can also work on your OEM/ODM projects by operating our in-house facilities. Our experienced engineers are adept at using 3D software, enabling us to meet your customized requirements. With an annual production capacity of more than 100 sets, we can fill your bulk orders with ease.
Our craftsmanship has been in the international leading level. We have introduced laser interferometer and have more than 10 QC members to carry out strict inspection at each stage: Incoming inspection (IQC), in-process inspection (IPQC) and final inspection (FQC). We have spread our market into North America, Australia, Southeast Asia, Central Asia and the Middle East. With our rich experience and considerate services, we have been recognized as a reliable supplier by many international buyers.
As concentrated, so professional!
"First Quality, High Efficiency, Considerate Services" is our consistent business principle. Welcome you to contact us freely and visit our factory. We sincerely hope to create and share success with all clients.